Logo Brace : GPS Coordinates 50.0484763 - 8.9905773

Brace

Brace cosmetic lab in Karlstein am Main, Bavaria specializes in microsphere production and microcapsule manufacturing with certified facilities and advanced technology.

Presentation of Brace

Located in Karlstein am Main, Bavaria, the cosmetic lab Brace specializes in microsphere production using patented drip-casting technology. Operating from their facility at 5 Am Mittelberg, Brace offers:

  • Microgranule production with superior size distribution
  • Manufacturing of metal oxide, organic and polymer microspheres
  • Scalable production from 10 L/h to 100 L/h capacity
  • FSSC22000 and ISO9001 certified processes

The lab’s advanced Spherisator units serve industries across Germany and Europe with precision microcapsule manufacturing and spherical granulation services.

Cover image for Brace : GPS Coordinates 50.0484763 ; 8.9905773

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Detailed presentation of Brace

Brace: Advanced microsphere technology in Bavaria

Located in Karlstein am Main, Bavaria, Brace operates as a cosmetic lab and technical facility specializing in microsphere production and microcapsule manufacturing. The company serves the chemical, pharmaceutical, and cosmetic industries from its strategic location in Germany’s innovation hub.

Technical expertise and capabilities

Brace employs patented drip-casting processes to create spherical microgranules from various materials. The technology allows for precise particle size distribution, achieving variations of less than 5% – a significant improvement over traditional spray drying methods.

Manufacturing scope

  • Metal oxide microspheres (Al2O3, TiO2, ZrO2, HfO2, SiO2)
  • Organic compounds (paraffin, stearate, waxes, fatty acids)
  • Polymer-based materials (polystyrene, epoxides, acrylic resins)
  • Natural substances (alginates, gelatine, agar-agar)

Production facilities and equipment

The Karlstein facility houses Spherisator series units, enabling both small-scale production up to 10 L/h and pilot production reaching 100 L/h. This scalability makes Brace a reliable partner for both research projects and industrial applications.

Quality standards and certifications

Operating from Bavaria, a region known for its high manufacturing standards, Brace maintains multiple certifications:

  • FSSC22000
  • EcoVadis
  • ISO9001
  • HACCP

Services and applications

From its base in Karlstein am Main, Brace provides specialized services including:

  • Custom microencapsulation solutions
  • Particle size optimization
  • Process development
  • Scale-up assistance

Services provided by Brace

Below you will find the services provided by Brace. Like each cosmetic lab on the platform, the services are manually registered by the providing company.

  • Brace has no service catalogue on cosmetic-labs.com.

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Frequent questions

Brace produces microspheres and microcapsules from three material categories:

  • Metal oxides:
    • Al2O3
    • TiO2
    • ZrO2
    • HfO2
    • SiO2
  • Organic materials:
    • Paraffin
    • Stearate
    • Waxes
    • Fatty acids
  • Polymers:
    • Polystyrene
    • Epoxides
    • Acrylic resins
    • Alginates
    • Gelatine
    • Agar-agar

The company employs drip-casting processes for solutions, emulsions, dispersions, and molten masses.

Brace maintains the following certifications and standards:

  • Quality Management:
    • ISO 9001 certification
    • FSSC 22000 certification
    • HACCP certification
  • Environmental Standards:
    • EcoVadis certification

Technical specifications:

Process Parameters
Particle Size Control Distribution variance <10%
Production Method Patented drip-casting process
Quality Control Automated monitoring systems

Brace operates production facilities with Spherisator series units at two scales:

Scale Capacity
Small-scale production Up to 10 L/h
Pilot production Up to 100 L/h

Equipment specifications:

  • Production parameters
    • Size distribution: <10% to <5%
    • Batch processing capabilities
    • Continuous flow operations
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