--- title: "Brace" description: "Brace cosmetic lab in Karlstein am Main, Bavaria specializes in microsphere production and microcapsule manufacturing with certified facilities." image: "https://cosmetic-labs.com/wp-content/uploads/2025/07/brace.jpeg" --- # Brace > Brace cosmetic lab in Karlstein am Main, Bavaria specializes in microsphere production and microcapsule manufacturing with certified facilities. Source: https://cosmetic-labs.com/world/europe/germany/brace Created: 2024-12-15T20:30:42+00:00 Modified: 2026-10-23T18:09:22+00:00 Author: Emilie SCHOL ## About Brace Located in Karlstein am Main, Bavaria, the **cosmetic lab** Brace specializes in *microsphere production* using patented drip-casting technology. Operating from their facility at 5 Am Mittelberg, Brace offers: - Microgranule production with superior size distribution - Manufacturing of metal oxide, organic and polymer microspheres - Scalable production from 10 L/h to 100 L/h capacity - FSSC22000 and ISO9001 certified processes The lab’s advanced Spherisator units serve industries across Germany and Europe with precision microcapsule manufacturing and spherical granulation services. ## Frequently asked questions Frequently asked questions about Brace. ### What types of microspheres and microcapsules does Brace manufacture? Brace produces microspheres and microcapsules from three material categories: - Metal oxides: Al2O3 - TiO2 - ZrO2 - HfO2 - SiO2 - Organic materials: Paraffin - Stearate - Waxes - Fatty acids - Polymers: Polystyrene - Epoxides - Acrylic resins - Alginates - Gelatine - Agar-agar The company employs drip-casting processes for solutions, emulsions, dispersions, and molten masses. ### What quality standards and certifications does Brace maintain? Brace maintains the following certifications and standards: - Quality Management: ISO 9001 certification - FSSC 22000 certification - HACCP certification - Environmental Standards: EcoVadis certification Technical specifications: Process Parameters Particle Size Control Distribution variance <10% Production Method Patented drip-casting process Quality Control Automated monitoring systems ### What production capacity does Brace offer? Brace operates production facilities with Spherisator series units at two scales: Scale Capacity Small-scale production Up to 10 L/h Pilot production Up to 100 L/h Equipment specifications: - Production parameters Size distribution: <10% to <5% - Batch processing capabilities - Continuous flow operations ## More details about Brace ### Brace: Advanced microsphere technology in Bavaria Located in Karlstein am Main, Bavaria, Brace operates as a **cosmetic lab** and technical facility specializing in and microcapsule manufacturing. The company serves the chemical, pharmaceutical, and cosmetic industries from its strategic location in Germany’s innovation hub. ### Technical expertise and capabilities Brace employs patented drip-casting processes to create spherical microgranules from various materials. The technology allows for precise particle size distribution, achieving variations of less than 5% – a significant improvement over traditional spray drying methods. #### Manufacturing scope - Metal oxide microspheres (Al2O3, TiO2, ZrO2, HfO2, SiO2) - Organic compounds (paraffin, stearate, waxes, fatty acids) - Polymer-based materials (polystyrene, epoxides, acrylic resins) - Natural substances (alginates, gelatine, agar-agar) ### Production facilities and equipment The Karlstein facility houses Spherisator series units, enabling both small-scale production up to 10 L/h and pilot production reaching 100 L/h. This scalability makes Brace a reliable partner for both research projects and industrial applications. ### Quality standards and certifications Operating from Bavaria, a region known for its high manufacturing standards, Brace maintains multiple certifications: - FSSC22000 - EcoVadis - ISO9001 - HACCP ### Services and applications From its base in Karlstein am Main, Brace provides specialized services including: - Custom microencapsulation solutions - Particle size optimization - Process development - Scale-up assistance ## Company gallery [Europe](https://cosmetic-labs.com/world/europe) [Germany](https://cosmetic-labs.com/world/europe/germany) ### Located in Germany [Brace is located Brace Am Mittelberg, 5 Karlstein am Main, Bayern 63791 Germany.](https://www.google.com/maps/dir/?api=1&destination=50.04847%2C8.99057) Use the map controls to pan and zoom. Results remain available in the surrounding page. ### Contact Brace Use the button below to message Brace. 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Operating from their facility at 5 Am Mittelberg, Brace offers:Microgranule production with superior size distributionManufacturing of metal oxide, organic and polymer microspheresScalable production from 10 L\/h to 100 L\/h capacityFSSC22000 and ISO9001 certified processesThe lab\u2019s advanced Spherisator units serve industries across Germany and Europe with precision microcapsule manufacturing and spherical granulation services.","image":{"@type":"ImageObject","url":"https:\/\/cosmetic-labs.com\/wp-content\/uploads\/2025\/07\/brace.jpeg","width":128,"height":128,"caption":"Logo Brace"},"logo":{"@type":"ImageObject","url":"https:\/\/cosmetic-labs.com\/wp-content\/uploads\/2025\/07\/brace.jpeg","width":128,"height":128,"caption":"Logo Brace"},"@id":"https:\/\/cosmetic-labs.com\/world\/europe\/germany\/brace#organization"}] ```